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Copper Busbar
Created with Pixso. Custom Flexible Insulated DC Copper Busbar | High-Capacity Brass Conductor for Power Distribution Equipment

Custom Flexible Insulated DC Copper Busbar | High-Capacity Brass Conductor for Power Distribution Equipment

Brand Name: Wuxi Slast/Sylaith Special Steel Co., LTD
Model Number: DC output bus bar
MOQ: 100KG
Delivery Time: 7-15 days or as requirements
Payment Terms: 30% TT DEPOSIT IN ADVANCE 70% BALANCE OF TT BEFORE LOADING
Detail Information
Place of Origin:
JIANGSU, CHINA
Certification:
MTC
Material:
Copper
Type:
Screw
Length:
Customized
Thickness:
Customized
Transport Package:
As Per Your Requests
Application:
Switchgear And Electrical, Power Distribution
Surface:
Tinned Or Nickeled Surface Is Availble
MOQ:
1 Piece
Packaging Details:
Standard Export Seaworthy Package. Suit for all kinds of transport, or as required
Supply Ability:
1000+ton/tons+month
Highlight:

flexible insulated copper busbar

,

high-capacity brass conductor busbar

,

DC power distribution busbar

Product Description
Custom Flexible Insulated DC Copper Busbar | High-Capacity Brass Conductor for Power Distribution Equipment
Product Overview

Sylaith's Large Capacity DC Copper Busbar is a premium, custom-engineered solution designed for efficient and reliable power distribution in modern electrical systems. Crafted from high-conductivity brass, this flexible flat busbar is engineered to handle high DC currents with minimal energy loss and voltage drop.

The insulated design enhances safety by preventing short circuits and protecting equipment from electrical faults. We specialize in providing fully customized OEM services, allowing you to specify exact dimensions, lengths, and configurations to integrate seamlessly into your switchgear, power distribution panels, and other critical equipment.

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Key Specifications
  • Material: High-conductivity brass
  • Thickness range: 0.5-5mm
  • Customizable dimensions and configurations
  • Insulated design for enhanced safety
  • Low resistance for minimal energy loss
Primary Applications
  • Power Distribution Cabinets & Switchgear: Robust internal connectors for high-current DC power distribution
  • Renewable Energy Systems: Essential for solar installations and battery energy storage systems (BESS)
  • Industrial Control Panels: Reliable power bus for manufacturing machinery and automation systems
  • Uninterruptible Power Supplies (UPS): Manages high DC currents between batteries and UPS units
  • Electric Vehicle (EV) Charging Infrastructure: High-power connections for DC fast charging stations
  • Telecommunications Equipment: Power distribution within server racks and communication hubs
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How It Works

A busbar is a solid metal strip (in this case, high-purity copper) that distributes electrical power with high efficiency. Unlike wires, which can be cumbersome for high-current applications, a flat busbar has a larger surface area and cross-section, allowing it to carry much higher amperage with less resistance (I²R loss) and heat generation.

Our copper busbars act as the central "highway" for electricity within a system, connecting multiple circuits—such as battery cells, circuit breakers, or inverters—at a common point. The excellent conductivity of copper ensures minimal energy is wasted as heat, while optional plating protects against oxidation, ensuring long-term performance and reliability.

Key Operational Benefits
  • Centralized Power Distribution: Replaces multiple individual wires with a single, large-capacity busbar
  • Efficient Current Carrying: Low electrical resistance enables high current capacity with minimal heat generation
  • Secure Connection Points: Components connect directly via screw terminals for organized, maintainable distribution
  • Enhanced Safety: Insulated coating prevents accidental contact and protects against environmental factors
Packaging and Shipping
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Each busbar is carefully packaged in protective materials and shipped in sturdy cartons to prevent any bending, scratching, or damage during transit, ensuring it arrives in perfect condition.

Frequently Asked Questions
Q1: Are your busbars made of pure copper or brass?
A: While commonly called "Copper Busbars," this specific product is manufactured from high-quality brass. Brass offers an excellent balance of electrical conductivity, mechanical strength, and corrosion resistance, making it a superb choice for many power distribution applications.
Q2: Do you offer customization for specific projects?
A: Absolutely. We are an OEM specialist. We can customize the busbar's dimensions (length, width, thickness), bending shape, hole drilling patterns, and insulation specifications to meet your exact technical drawings and requirements.
Q3: What is the Minimum Order Quantity (MOQ)?
A: Our standard MOQ is 100 pieces. However, please contact our sales team to discuss potential flexibility for trial orders or ongoing projects.
Q4: How does a busbar improve safety over traditional wiring?
A: The rigid, insulated design eliminates loose wiring, reduces potential connection points for failure, and contains the high-current path safely. This significantly lowers the risks of short circuits, electrical fires, and accidental electrocution.
Q5: What packaging do you use to ensure product safety during shipping?
A: Each busbar is carefully packaged in protective materials and shipped in sturdy cartons to prevent any bending, scratching, or damage during transit, ensuring it arrives in perfect condition.