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High-Purity Oxygen-Free Copper (OFC) For EV High-Voltage Connection Systems in Germany

Published On: July 1, 2026

High-Purity Oxygen-Free Copper (OFC) For EV High-Voltage Connection Systems in Germany
Project Background

A German electric vehicle component manufacturer required advanced copper materials for its next-generation 800V high-voltage powertrain system. The key requirements included extremely low electrical resistance, high conductivity stability, excellent ductility, and long-term thermal reliability.

Our Solution

We supplied high-purity oxygen-free copper (OFC, purity ≥99.99%) with customized processing according to their engineering drawings:

  • Precision rolled copper strip with thickness tolerance ±0.002mm
  • Stress-relief annealing treatment
  • Anti-oxidation surface protection
  • Excellent formability for complex stamping components
Application Results

The material was used in high-voltage connector plates and busbar systems. During vehicle testing, it demonstrated:

  • Approximately 12% reduction in electrical resistance
  • Significant improvement in thermal performance
  • No cracking during stamping process
  • Excellent long-term operational stability
Customer Feedback

The client highly valued the consistency of material quality and has incorporated this specification into its long-term supply chain strategy.