Case Study: Copper Rod Supply for a Southeast Asian Cable Factory Ensures Stable Output

Copper Rod for a Southeast Asian Cable Factory

A cable manufacturer in Southeast Asia needed a steady supply of high-quality copper rod to feed its wire drawing lines without interruptions. Sylaith became a trusted supplier, delivering consistent rod that keeps the factory running smoothly.

Project Snapshot

Background

The client produces power and building cables for domestic and export markets. Its wire drawing lines run continuously, so any interruption in rod quality or supply directly reduces output and increases cost.

The Challenge

• Rod defects that caused breakages during wire drawing.
• Inconsistent conductivity affecting final cable performance.
• Irregular shipments that forced costly downtime.
• Price exposure to a volatile copper market.

Our Solution

Sylaith supplied C11000 copper rod in 8mm and 16mm diameters, produced on continuous casting and rolling lines and inspected for conductivity, surface and dimensions. We delivered in monthly batches on a fixed schedule, and set up a transparent price basis so the client could plan costs despite market swings.

Results

• Fewer drawing breaks, improving line efficiency and yield.
• Consistent conductivity meeting the client's cable specifications.
• Zero unplanned downtime due to material shortages over the contract.
• Better cost planning with a clear, agreed price basis.

Quality Assurance

Rod was inspected for diameter, ovality, surface quality and conductivity, and we supplied certificates with every batch. Line trials were run with the client to confirm the rod performed well on their specific drawing equipment.

Supply Plan

We built a fixed monthly shipping schedule and a price basis tied to the market, giving the client both material security and cost visibility. A buffer stock at our warehouse protected against shipping delays and sudden demand spikes.

Client Feedback

"Reliable rod and reliable delivery. Our lines keep running and our customers keep receiving on time." - Plant Manager

Why It Worked

For cable makers, consistency is everything. By controlling rod quality and shipment timing, Sylaith helped the client protect both output and reputation.

About Sylaith

Wuxi Sylaith Special Steel Co., Ltd. (brand: SYLAITH) is a professional copper material manufacturer and exporter based in Wuxi, Jiangsu Province, China. Established in 2018, we supply copper sheets, copper rods, copper busbars, brass and bronze - along with aluminum and stainless steel - to customers across Europe, North America, Southeast Asia and the Middle East. If you have a similar requirement, contact us today.