Good price  online

products details

Created with Pixso. Home Created with Pixso. Products Created with Pixso.
Copper Busbar
Created with Pixso. 0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications

0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications

Brand Name: Wuxi Slast/Sylaith Special Steel Co., LTD
Model Number: T2
MOQ: 100KG
Delivery Time: 7-15 days or as requirements
Payment Terms: 30% TT DEPOSIT IN ADVANCE 70% BALANCE OF TT BEFORE LOADING
Detail Information
Place of Origin:
JIANGSU, CHINA
Certification:
MTC
Material:
Red Copper
Rated Voltage:
380V
Length:
Customized
Thickness:
0.5mm-5mm
Transport Package:
As Per Your Requests
Application:
New Energy Electric Vehicles Motorcycle Power Supply
Surface:
Tinned Or Nickeled Surface Is Availble
MOQ:
1 Piece
Packaging Details:
Standard Export Seaworthy Package. Suit for all kinds of transport, or as required
Supply Ability:
1000+ton/tons+month
Product Description

0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications

Product Description

Sylaith's high-quality electrical copper busbar is engineered for superior performance in demanding applications like new energy electric vehicles (EVs), motorcycles, and power supply systems. Manufactured from 99.9% pure T2 red copper, our busbars offer exceptional electrical conductivity and excellent corrosion resistance, ensuring minimal power loss and maximum reliability.

We provide complete customization on thickness (from 0.5mm to 5mm), length, and size to meet your specific design requirements. To enhance durability and solderability, optional tinned or nickel-plated surfaces are available. With a commitment to quality and customer service, we offer OEM support and a low minimum order quantity (MOQ) of just one piece, making us the ideal partner for both prototyping and large-scale production.

0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications 0


0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications 1

Key Features
  • High Conductivity: Made from 99.99% pure copper (T2 copper) with exceptional conductivity (57%), ensuring reliable current flow.
  • Wide Current Range: Available for 100A to 200A, suitable for both HV and LV battery packs, including 12V, 24V, and 48V systems.
  • Durable Insulation: Features PE heat shrink tubes and PVC dipping for robust insulation and enhanced durability.
  • Customizable Sizes: Thickness ranges from 3mm to others, and width ranges from 4mm to 300mm, with custom lengths up to 120mm.
  • Flexible Design: Ideal for soft connections in battery packs, energy storage systems, and electric vehicles.
  • Plating Options: Available with nickel, tin, or silver plating (plating thickness 3um to 12um), ensuring added corrosion resistance and improved performance.
  • Fire Resistance: Meets UL94-V-0 fire resistance standards or customized fire-retardant options.
  • Operating Temperature Range: Works efficiently in temperatures from -45 °C to +150°C, making it suitable for harsh environments.
  • Sample/Trial Order: Available for testing with delivery in 3-7 working days, depending on the busbar structure and manufacturing process.
Product Specifications


Attribute Specification
Product Name Copper Busbar
Brand Name Sylaith
Model Number KNT Copper busbar / T2 red copper-1
Material 99.9% Pure T2 Red Copper
Available Platings Bare Copper, Tinned, or Nickel-Plated Surface
Thickness Range 0.5 mm - 5 mm
Length & Size Fully Customized
Rated Voltage Customized based on application requirement
Rated Current Customized based on application requirement
Key Features Excellent Conductivity, Superior Corrosion Resistance
OEM Service Provided
MOQ (Minimum Order Quantity) 1 piece
Place of Origin Jiangsu, China
Applications
  • New Energy Electric Vehicles (EVs): Used in battery pack interconnections, power distribution units (PDUs), and within traction inverters to handle high currents efficiently and safely.

  • Motorcycles: Ideal for high-performance custom builds and OEM applications, providing robust power distribution from the battery to starters, regulators, and other components.

  • Power Supply Systems: Serves as reliable and low-resistance connectors in UPS (Uninterruptible Power Supplies), server racks, switchgear, and industrial control panels.

  • General High-Current Applications: Perfect for any electrical assembly that requires efficient, stable, and safe conduction of significant electrical power between components.

0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications 2
How It Works

A busbar is a solid metal strip (in this case, high-purity copper) that distributes electrical power with high efficiency. Unlike wires, which can be cumbersome for high-current applications, a flat busbar has a larger surface area and cross-section, allowing it to carry much higher amperage with less resistance (I²R loss) and heat generation. Our copper busbars act as the central "highway" for electricity within a system, connecting multiple circuits—such as battery cells, circuit breakers, or inverters—at a common point. The excellent conductivity of copper ensures minimal energy is wasted as heat, while optional plating protects against oxidation, ensuring long-term performance and reliability.

Packaging and Shipping
0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications 3
0.5-5mm Thickness Electrical Copper Busbar for Motorcycle and Ev Applications 4
FAQ (Frequently Asked Questions)

Q1: What are the benefits of choosing a tinned or nickel-plated surface?
Tinning (a layer of tin) provides excellent protection against oxidation and corrosion, and greatly improves solderability. Nickel plating offers even higher corrosion resistance, better performance in high-temperature environments, and provides a harder, more wear-resistant surface.

Q2: Can you customize the busbar to my exact specifications?
Absolutely. We specialize in custom orders. You can specify the exact thickness (within the 0.5-5mm range), length, bend shapes, hole patterns, and surface finish (bare, tinned, or nickel) to meet your project's precise requirements.

Q3: What is the advantage of using a solid copper busbar over thick cables?
Copper busbars offer lower impedance and better heat dissipation due to their larger surface area. They provide a more organized, secure, and rigid connection system, are easier to mount, and are often more space-efficient for high-current applications.

Q4: Is there a minimum order quantity?
We support both prototyping and mass production. Our MOQ is just 1 piece, allowing you to test and validate our product before placing a larger order.

Q5: How do I determine the correct thickness and rating for my application?
The required thickness and current rating depend on your system's maximum amperage and thermal management. Our technical team can assist you with these calculations based on your specific voltage, current, and environmental requirements. Please contact us with your application details for support.